The R-7 (Russian: Р-7) was the world's first true intercontinental ballistic missile, deployed by the Soviet Union during the Cold War from 1959 to 1968. To the West it was known by the NATO reporting name SS-6 Sapwood and within the Soviet Union by the GRAU index 8K71. In modified form, it launched Sputnik, the first artificial satellite, into orbit, and became the basis for the Soyuz space launcher and the Molniya, Vostok and Voskhod variants.
The widely used nickname for the R-7 launcher, "semyorka", simply means "the digit 7" in Russian.
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The R-7 was 34 m long, 3 m in diameter and weighed 280 metric tons; it was two-stage, powered by rocket engines using liquid oxygen (LOX) and kerosene and capable of delivering its payload at around 8,800 km, with an accuracy (CEP) of around 5 km. A single nuclear warhead was carried with a nominal yield of 3 megatons of TNT. The initial launch was boosted by four strap-on liquid rocket boosters making up the first stage with a central 'sustainer' motor powering through both the first and the second stage. Each strap-on booster included two vernier thrusters and the core stage included four.[1] The guidance system was inertial with radio control of the vernier thrusters.
Design work began at OKB-1 (later S.P. Korolev Rocket and Space Corporation Energia) in Kaliningrad (now Korolev) and other divisions in 1953 with the requirement for a two-stage missile of 170 tons with a range of 8,000 km carrying a 3000 kg warhead. Following first ground tests in late 1953 the initial design was heavily reworked and the final design was not approved until May 1954.
Contrary to statements that the R-7 was based largely on experience and assistance of German scientists, the missile is noteworthy for looking beyond past achievements that had used German ideas. For example, instead of using jet vanes for control, which increased resistance generated at the engine nozzle exhaust outlet, the R-7 used special control engines. These same engines served as the last stage’s vernier thrusters.[2]
Because of clustered design, each booster had its own propellant tanks. The design team had to develop a system to regulate the propellant component consumption ratio and to synchronize the consumption between the boosters.[2]
Starting from the R-1, which was a copy of the German V-2, a free-standing missile was launched from a horizontal pad. It turned out that assembling a cluster of a central core and four boosters on the pad is almost impossible without it falling apart. Also, a wind gust could knock the missile off of the pad. The solution was to eliminate the pad and to suspend the entire rocket in the trusses that bear both vertical weight load as well as horizontal wind forces. The launch system simulated flight conditions with strapon boosters pushing the central core forward.[2]
The first testing of the new missile, codenamed 8K71, was on May 15, 1957 from Baikonur Cosmodrome. A fire in a strap-on rocket led to an unintended crash 400 km from the site. Following another unsuccessful test the first successful long flight, of 6,000 km, was made on August 21. It was announced by TASS on August 26. A modified version of the missile placed Sputnik 1 in orbit from Baikonur on October 4 and Sputnik 2 on November 3.
Following these first tests certain modifications were found to be needed and test flights were not completed until December 1959. The additional development resulted in the 8K74 (also known as R-7A), which compared to the 8K71 was lighter, had better navigation systems, more powerful engines and more fuel extending its range to 12,000 km and payload to 5,370 kg. The warhead was tested on Novaya Zemlya in October 1957 and again in 1958, yielding an estimated 2.9 Mt of TNT.
The first strategic-missile unit became operational on 9 February 1959 at Plesetsk in north-west Russia. On 15 December 1959 the R-7 missile was tested at Plesetsk for the first time. The missiles were fully deployed by 1962.
Total service was limited to no more than ten nuclear armed missiles active at any time. A single launch pad was operational at Baikonur and from six to eight were in operation at Plesetsk.[1]
The costs of the system were high, mostly due to the difficulty of constructing in remote areas the large launch sites required. At one point, each launch site was projected to cost 5% of the Soviet defence budget. However, these huge costs were not unique for a first generation missile and the US experienced similar problems.
Besides the cost, the missile system faced other operational challenges. With the U-2 overflights, the huge R-7 launch complexes could not be hidden and therefore could be expected to be destroyed quickly in any nuclear war. Also, the R-7 took almost twenty hours to prepare for launching, and it could not be left on alert for more than a day due to its cryogenic fuel system. Therefore, the Soviet force could not be kept on permanent alert, and could have been subject to an air strike before launching. Additionally the huge payload for which it was designed, adapted to early heavy H-bombs, became irrelevant with the coming of lighter bomb technology.
The limitations of the R-7 pushed the Soviet Union into rapidly developing second-generation missiles which would be more viable weapons systems. The R-7 was phased out from military service by 1968.
While the R-7 turned out to be impractical as a weapon, it became the basis for a series of Soviet expendable space launch vehicles. The derivatives of the R-7 missile became successful space launch vehicles, which are still being used in modified form.
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